Aluminium Cable Lug (Uncoated), DIN Standard

Description

For aluminium conductors.

Material

Al99.5 F10

Surface:

Uncoated Sector-shaped conductors must be rounded with round-forming dies before compression. Cable lugs are pre-filled with compression compound and sealed in plastic.

Cat. No. Ref. Conductor
Cross
Section
sq. mm Conductor
Diameter
ֳ˜ mm Die Code
No. Dimensions Weight
100 Pcs.
Kg.

d1 d2 l b

101300160 16x8 16 5.1 12 5.6 8.5 52 18 1.6

101300162 25x8 25 6.3 12 6.8 8.5 60 19 1.6

101300164 35x10 35 7.5 14 8 10.5 72 24 2.5

101300166 50x10 50 9.0 16 10.0 10.5 75 23 3.2

101300169 70x12 70 10.5 18 11.5 13.0 88 28 4.6

101300171 95x12 95 12.5 22 13.5 13.0 92 34 7.9

101300173 120x12 120 14.0 22 14.8 13 100 33 8.4

101300175 150x12 150 15.7 25 6.5 13.0 97 37 9.8

101300180 185x16 185 17.5 28 18.3 17 111 41 14.1

101300183 240x16 240 20.3 32 21.5 17 128 47 20.2

Cat. No.	Ref.	Conductor Cross Section sq. mm	Conductor Diameter ֳ˜ mm	Die Code No.	Dimensions	Weight 100 Pcs. Kg.
					d1	d2	l	b
101300160	16x8	16	5.1	12	5.6	8.5	52	18	1.6
101300162	25x8	25	6.3	12	6.8	8.5	60	19	1.6
101300164	35x10	35	7.5	14	8	10.5	72	24	2.5
101300166	50x10	50	9.0	16	10.0	10.5	75	23	3.2
101300169	70x12	70	10.5	18	11.5	13.0	88	28	4.6
101300171	95x12	95	12.5	22	13.5	13.0	92	34	7.9
101300173	120x12	120	14.0	22	14.8	13	100	33	8.4
101300175	150x12	150	15.7	25	6.5	13.0	97	37	9.8
101300180	185x16	185	17.5	28	18.3	17	111	41	14.1
101300183	240x16	240	20.3	32	21.5	17	128	47	20.2

User Instructions:

The compression cable lugs are marked with a code number in front of the logo (roughly corresponding to the outer diameter of the compression sleeve). The required compression die is selected in accordance with this code number. For hexagonal compressions made with hand-operated mechanical compression tools, browned dies (black) are to be used for copper cable lugs, whereas aluminium cable lugs require electro-galvanized dies (white). For hydraulic compression tools there is no differentiation of dies for copper or aluminium cable lugs. The compression sleeve of aluminium cable lugs is pre-filled with compression compound which must not be removed before the compression, neither completely nor in part. Any compression compound escaping during the compression should be wiped off. Copper cable lugs are not pre-filled with compression compound.

Assembly Instructions

Clean the conductor or cable ends with a wire brush to remove dirt and oxidation.
Insert conductor or cable ends into the compression sleeve up to the stop.
Before proceeding, make sure that the code number on the cable lug matches that on the compression die.
Cable lugs are compressed by starting from the plate end and working out toward the sleeve end. The number of compressions is marked on the sleeve. It is important to make the specified number of compressions.