Al Non-Tension Compression Joint 1-10 kV According to DIN

Description

For circular stranded aluminium conductors according to DIN 48201 and circular stranded/sector-shaped stranded, circular solid and sector-shaped solid aluminium conductors according to DIN VDE 0295.

Material

For cross sections up to 300 mm²: Al 99.5 uncoated, for cross sections from 400 mm² and larger: AlMgSi, uncoated Sector shaped conductors must be rounded with round-forming dies. Al compression joints are delivered pre-filled with compression compound and heat-sealed in plastic. * Intended only for non-compacted conductors.

Cat. No. Conductor
Cross-Section Conductor
Diameter
DIN 57295
mm Conductor
Diameter
DIN 48201/5
mm Die
Code
No. Dimensions
mm (app.) No. of Compressions Weight
100 Pcs.
Kg. (app.)

sq. mm stran sq. mm solid D1 L mech hyd

101300968 16 25 5.2-5.6 5.1 12 6.0 55 4-4 2-2 1.5

101300969 25 35 5.6-6.7 6.3 12 7.0 70 4-4 2-2 1.8

101300970 35 50 6.6-7.8 7.5 14 8.3 85 5-5 2-2 3.0

101300971 50 70 7.7-8.6 9.0 16 10.0 85 5-5 2-2 3.8

101300972 70 95 9.6-10.2 10.5 18 11.3 105 6-6 3-3 5.7

101300973 95 120 11.0-12.0 12.5 22 13.5 105 6-6 3-3 8.9

101300974 120 150 12.5-13.5 14.0 22 14.8 105 6-6 3-3 8.6

101300975 150 185 13.9-15.0 15.8 25 16.5 125 6-6 3-3 11.2

101300976 185 240 15.5-16.8 17.5 28 18.3 125 8-8 3-3 16.4

101300977 240 300 17.8-19.2 20.3 32 21.0 145 8-8 3-3 20.8

101300978 300 20.0-21.6 22.5 34 23.4 145 8-8 3-3 27.5

Cat. No.	Conductor Cross-Section	Conductor Diameter DIN 57295 mm	Conductor Diameter DIN 48201/5 mm	Die Code No.	Dimensions mm (app.)	No. of Compressions	Weight 100 Pcs. Kg. (app.)

sq. mm stran	sq. mm solid	D1	L	mech	hyd
101300968	16	25	5.2-5.6	5.1	12	6.0	55	4-4	2-2	1.5
101300969	25	35	5.6-6.7	6.3	12	7.0	70	4-4	2-2	1.8
101300970	35	50	6.6-7.8	7.5	14	8.3	85	5-5	2-2	3.0
101300971	50	70	7.7-8.6	9.0	16	10.0	85	5-5	2-2	3.8
101300972	70	95	9.6-10.2	10.5	18	11.3	105	6-6	3-3	5.7
101300973	95	120	11.0-12.0	12.5	22	13.5	105	6-6	3-3	8.9
101300974	120	150	12.5-13.5	14.0	22	14.8	105	6-6	3-3	8.6
101300975	150	185	13.9-15.0	15.8	25	16.5	125	6-6	3-3	11.2
101300976	185	240	15.5-16.8	17.5	28	18.3	125	8-8	3-3	16.4
101300977	240	300	17.8-19.2	20.3	32	21.0	145	8-8	3-3	20.8
101300978	300		20.0-21.6	22.5	34	23.4	145	8-8	3-3	27.5

User Instructions:

The compression joints are marked with a code number in front of the logo (roughly corresponding to the outer diameter of the compression sleeve). The required compression die is selected in accordance with this code number. For hexagonal compressions made with hand-operated mechanical compression tools, browned dies (black) are to be used for copper, bronze and steel compression joints, whereas aluminium compression joints require electro-galvanized dies (white). For hydraulic compression tools there is no differentiation of dies for different metals. The compression sleeve non-tension and full-tension of aluminium compression joints and of full-tension copper compression joints are prefilled with compression compound which must not be removed before the compression, neither completely nor in part. Any compression compound escaping during the compression should be wiped off.

Assembly Instructions

Clean the conductor or cable ends with a wire brush to remove dirt and oxidation.
Insert conductor or cable ends into the compression sleeve up to the centre.
Before proceeding, make sure that the code number on the compression joint is matched to that on the compression die.
Compression joints are compressed by making the first compression at the centre and working out toward the ends. The number of compressions is marked on the sleeve. It is important to make the specified number of compressions.